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The Lean Manufacturing Assessment - A Brief Overvi

 
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PostWysłany: Śro 5:07, 04 Maj 2011    Temat postu: The Lean Manufacturing Assessment - A Brief Overvi

st off, even a Lean Assessment should be a Value-Adding experience for your company. It's insufficient for a couple of consultants to drop-in, take a see around, and then bring you a report namely tells you what they scrutinized and what to do.
Most of the period you'll disburse for a Lean Assessment, (although probably at a depressed rate,) so you should still expect some actual return on your investment beyond a report. Your assessors will be looking for consume. When and where they find waste, in its many forms, and how to eliminate it should be an expected deliverable.
The following is a very brief overview of some entities you should look in while hiring a adviser to appraise the opportunities because Lean at your company. This likewise applies to the progress you have made as yet whether assessing for benchmarking intentions.
This namely NOT an exhaustive catalogue by anybody manner, merely it namely a good begin.
Although a agreeable assessor should make the process flex to the characteristics of every corporation, I have outlined some of the common items you should anticipate during and later a typical 1 - 5 day assessment.
The Lean Assessor Should Do the Following (at minimum):
1. Meet with you by call or in human to discuss some of the specific information you wish to collect during the assessment process. Although the consultant will have his alternatively her own reach and measurement systems, there may be data essential to you that are no generally gathered. You'll get distant greater benefit by saying your specific metrics up-front.
(At Each Plant Being Assessed)
2. Speak with a senior management group membership regarding the assessment process by phone and plan for a "process expert(s)" to guide them throughout your company during the visit. It is advisable for you to mention the visit to the treatment crew, express your patronize for the process, and ask that they be as helpful as likely.
3.Once on site they should hold a brief introductory conference with at least 1 member of the senior management team to discuss the process, resources needed,[link widoczny dla zalogowanych], and assure them that they will do all in their power to be helpful etc. This is also a magnificent time for your consultant to ask senior managers where they believe the greatest absences for correction are. Most seasoned managers probably yet understand where maximum of the opportunities prevaricate and can be very helpful to the consultant and get him to better know their concerns. This is true even if opportunities that are more meaningful are base somewhere during the assessment process.
*Side Note: Consultants aren't trying to deceive you into giving them information that they should be skillful to find on their own. They amount your experience and insider expertise and use it to ensure most worth is joined to the process. Forget the cliches almost consultants; few would be in commerce today if they were true.
4. Walk the process. Most consultants favor to start with what is generally "the opening" of the process (as far as the plant is concerned,) which is Sales/Order Taking. A brief overview of how that process is conducted will naturally lead them to Planning, Engineering, Scheduling, etc. In each ministry, they will seek out a "resident expert" or two, and pick their heads regarding their processes in common terms. Before long, they will find their path to the shop floor where value-adding activities and Lean opportunities should abound. Occasionally assessors will begin their inquiry at the "back door" or boating dock where internal processes end. This is a means used to help assessors get closer to "outer purchasers" and try to penetrate your system from their viewpoint. Both approaches seem to go equally well.
5. Once on the mart ground (with your resident adept,) they will begin "walking the ground" from wherever the starting point is,[link widoczny dla zalogowanych], sequentially throughout the entire product system (Value Stream.)
a. As each functional space is visited they will observe and inquire questions narrated to their p


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